BinMaster Flow Detect 2000

BinMaster Flow Detect 2000

BinMaster’s Flow Detect 2000 is a flow/no-flow detector that houses the remote sensor and control console in a single NEMA 4X enclosure. Flow Detect 2000 helps prevent cross-contamination by ensuring flow has stopped before new material is introduced to the flow or stream. It can also help prevent potentially dangerous and expensive FSMA, USDA or FDA compliance issues at facilities producing food for human or animal consumption. Flow Detect 2000 is ideal for detecting flow conditions of solids and powders in gravity chutes, pipelines, conveyor belts, or bucket elevators. 

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Description

Flow Detect 2000 is a reliable, non-intrusive instrument for the detection of solids flow or no flow in various applications in the material handling industry. It prevents downtime caused by blockage, conveyors running empty, no material flow to-and-from a process, or loose slide gates that can cause production loss and equipment failure. This affordable, non-intrusive, microwave-based flow/no flow instrument is used to detect flow conditions of solids and powders in gravity chutes, feeders, pipelines, conveyor belts, or bucket elevators. Flow Detect 2000 contains the sensing element, power and output connections, and user adjustment controls in a single NEMA 4X enclosure.

Helps Prevent Cross Contamination

The sensor is easy to install through a 1-/14” NPT opening. It is completely non-intrusive and does not come into contact with the flow stream. This eliminates the risk of wear and assures long life and reliability. It is appropriate for solids, granules, pellets, meals and powdered materials and is suitable for most any industry including feed, grain, milling, food, cement, mining, power and plastics. An important use is to prevent cross contamination of ingredients by ensuring flow has stopped before a new material is introduced into the flow stream.

Reliable Flow/No Flow Detection

  • Single-piece design eliminates separate controller
  • Detects solids, granules, pellets, meals & powders
  • Low power microwave Doppler technology
  • No contact with the material flow stream
  • Installs quickly & easily in 1-1/4” NPT filling
  • Optional saddle style pipe mount kit available
  • Ideal replacement for mechanical switches

Principle of Operation

Flow Detect 2000 emits a low power microwave signal toward the material being monitored. Part of this signal is reflected off the material back to the antenna of the FD 2000. This reflected signal combines with the emitted signal to produce a beat frequency, which is the difference in frequency between the two signals. If the material being monitored is not moving, the reflected signal will be the same frequency as the emitted signal and there will be no beat frequency produced. However, if the material is moving, the reflected signal will be shifted in frequency and a difference or beat frequency will be produced. This shift in frequency is called the Doppler effect. The presence or absence of this beat frequency is sensed by the FD 2000 to detect a flow or no flow condition.

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Specifications

  • Power requirement: 2 Watt at 24 V DC +/-10%
  • Detection range: 4.9 feet
  • Operating temperature: -22°F to 140°F
  • Storage temperature: -40°F to 176°F
  • Sensitivity adjustment: High/low selection switch with potentiometer
  • Relay outputs: 250 VAC; 220 VDC; 2A (NC or NO)
  • Output delay range: Switchable from 0.1 to 3.1 seconds / 2.3 to 15.1 seconds
  • Emissions: 24.11 GHz, 6.6 mW typical, 9.9 mW maximum
  • Enclosure: White powder coated aluminum, NEMA 4X
  • Mounting: 1.25” NPS
  • Conduit entry: 0.75” NPT
  • Process pressure: 80 PSI
  • Approvals and certifications (optional): North American Class II, Div 1, Groups E, F & G and ATEX Zone 21
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